Jaw Crusher Price Guide: Everything Buyers Need

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Jaw Crusher Price: A Comprehensive Guide for Buyers

About Jaw Crushers

Jaw crushers are must-have equipment in the mining, construction, and demolition recycling industries. They are made to grind these large pieces of rocks, ores, and others into smaller sizes which will be easier to handle. Known as the workhorse of the crushing industry, jaw crushers are widely recognized for their robust construction, reliability, and proficiency in the reduction of different materials, including granite, limestone, and gravel.

How Do Jaw Crushers Work?

Jaw crushers are based on an uncomplicated principle. They are a pair of two jaws, one stationary and one movable, which are joined together to form a V-shaped mouth chamber. The jaw plate with the moving jaw can be driven by an eccentric shaft, and thus oscillates and presses the material between it and the fixed jaw plate. As the material is crushed, it is allowed to fall through the small opening at the bottom of the chamber, where it is either collected or fed into the next stage of processing.

Applications of Jaw Crushers

Jaw crushers are versatile machines that find applications in various industries:

Mining:

● Primary crushing of ore and rock

● Preparing material for further processing

Construction:

● Crushing demolition debris

● Recycling materials

● Producing aggregate for road base and fill applications

Railway:

● Production of ballast for railway tracks

Cement Manufacturing:

● Crushing limestone for cement production

Types of Jaw Crushers and Price Ranges

Jaw stone crusher types are diverse, each having its own peculiarities and price range. The following table summarizes the price ranges for the most common types of jaw crushers:

Jaw Crusher Type	Price Range
Single Toggle Jaw Crushers	10,000-100,000
Double Toggle Jaw Crushers	50,000-200,000 or more
PE Jaw Crushers	15,000-150,000
PEX Jaw Crushers	10,000-100,000

Single Toggle Jaw Crushers

The single-toggle jaw crusher machinery, a machine with a range of 10,000 to 100,000 dollars, is the most popular type. They are recognized as the most economical and most low-maintenance model. Single toggle jaw crushers consist of the single toggle plate that connects the moving jaw to the eccentric shaft and therefore they are best used for primary crushing of medium to hard materials. Their design is unique in the fact that they are the simplest of all jaw crushers, hence, lower costs and easy maintenance are the result of this.

Double Toggle Jaw Crushers

The price of double toggle jaw crusher is from 50,000 to 200,000 and more, and they are more complex than single toggle jaw crushers. They are provided with two toggle plates that are attached to the eccentric shaft, consequently with the movable jaw, the crushing force is increased and the capacity becomes higher. This property is the reason why they are good for dealing with the most hard and abrasive materials. Because of the double toggle jaw crushers’ higher complexity and better efficiency, they are more expensive to purchase.

PE/PEX Jaw Crushers

PE (Primary Eisenhower) and PEX (Primary Eisenhower X) crushers are one of the commonly used machines in the mining and quarrying industries. PE jaw crushers which are priced between 15,000 and 150,000 are used for primary crushing, and PEX jaw crushers with prices of 10,000 and 100,000 are employed for secondary and fine crushing. The main difference between PE and PEX jaw crushers is in the application and crushing stages where PE jaw crushers can process feed sizes larger than PEX jaw crushers, which, however, produce finer finish.

The type and model of jaw crusher chosen will be based on some key factors, such as the material to be crushed, the final particle size and the required throughput. It is vital to consider the application in particular and either consult with industry experts or manufacturers in order to determine the jaw crusher type that is the best match for your project.

Factors Influencing Jaw Crusher Prices

● Size and Capacity: The size and the capacity of jaw crusher have a considerable effect on the price of the crusher. A small jaw crusher having a 250x400mm feed opening and a capacity of 5-20 tons per hour will cost less than a large jaw crusher with a 1,200×1,500mm feed opening and a capacity of 400-800 tons per hour. The cost of a jaw crusher will be in direct proportion to the size of the feed opening and the capacity. The bigger the feed opening and the higher the capacity, the more expensive the crusher will be, as it will require more robust components, such as larger bearings, stronger frames, and more powerful motors.

● Brand and Reputation: The market value of jaw crusher manufacturer and its reputation can have a significant effect on the price. Top brands like Metso, Sandvik and Terex are more expensive because they have developed a strong reputation for providing quality, reliability and after-sales support. As an example, the Metso Nordberg C150 jaw crusher, which is famous for its reliability and high performance, will cost more than a brand that is not popular. Nevertheless, one should mind the product quality, customer support, and parts availability of the less popular brands before making the final decision.

● Additional Features: The addition of the advanced features could be the cause of a significant rise in the cost of a jaw crusher. With a jaw crusher that has a hydraulic adjustment system which is able to make quick and easy setting changes, the price will be higher than the one with a manual adjustment system. Additionally, an automatic lubrication system will be an extra cost factor for jaw crusher; the cost will depend on the size and complexity of the system. Wear-resistant liners, e.g. those made from manganese steel with 18-23% Mn hardness, would be more expensive than standard liners.

● Quality of Materials and Construction: The quality of materials and construction determine the price of a jaw crusher directly. High-grade steel, such as AR400 or AR500, is more costly than standard steel but it offers superior durability and wear resistance. Jaw crusher with AR400 steel frame and crushing plates will be more expensive than one with a standard steel construction. Furthermore, the jaw crushers with reinforced key components like bearings and eccentric shafts will be more costly than the one with standard components.

● Origin and Transportation: The origin of jaw crusher and transportation expenses can influence the final price. Jaw crushers produced in countries with lower labor and production costs, e.g., China or India, may possess lower prices compared to those produced in Europe or North America. Nevertheless, the shipping cost, customs duties and taxes can increase the final cost at a considerable level. The shipping cost of a jaw crusher will be determined by its size, weight, and the distance it has to be delivered. The customs duties and taxes will also be subject to the destination country and the regulations in force.

● Customization and Special Requirements: The cost of designing a jaw crusher to meet unique application needs can be dramatically increased. A jaw crusher with a custom-built hopper and feeding system for a special material will be more costly than the standard one. Just like that, a jaw crusher will be an additional expense if it is combined with other equipment like conveyors or screening systems. The jaw crusher will also cost more due to special necessities, such as explosion-proof motors and dust suppression systems.

Costs of Owning and Operating a Jaw Crusher

Besides the initial purchase, there are other costs that are incurred in the process of running and using it. These include the installation and transportation costs, energy and fuel costs, maintenance costs, and labor costs, as well. Such transportation and installation costs can be quite considerable when dealing with larger stationary crushers. Energy and fuel expenses are determined by the crusher’s power consumption and the local utility cost. It is necessary that the crusher is regularly maintained and the worn parts, such as jaws and toggle seats, are replaced, in order to ensure the optimal functioning and durability of the crusher.

Industrial Grade Jaw Crusher Specifications for Your Needs

Model	Feed Opening(mm)	Feeding Size(mm)	Adjusting Range Of Discharge Opening (mm)	Capacity(t/h)	Rotation Speed Of Eccentric Shaft(r/min)	Power(Kw)	Weight(t)	Dimensions(mm)
PE-150*250	150*250	≤125	10-40	1-3	250	5.5	0.6	720660850
PE-200*300	200*300	≤180	15-50	2-6	260	7.5	1	910750990
PE-200*350	200*350	≤180	18-70	3-10	260	11	1.3	1000870990
PE-250*400	250*400	≤210	20-60	3-13	300	15	2.8	130010901270
PE-400*600	400*600	≤340	40-100	15-40	275	30	5.7	173017301630
PE-500*750	500*750	≤425	50-100	20-70	275	55	10.3	198020801870
PE-600*900	600*900	≤520	65-130	50-150	250	75	15.5	229022902400
PE-750*1060	750*1060	≤630	80-140	80-220	250	110	28	266024302800
PE-870*1060	870*1060	≤660	200-260	290-336	250	110	31.5	281024302800
PE-900*1060	900*1060	≤685	230-290	160-400	250	110	33	287024202940
PE-900*1200	900*1200	≤860	230-290	200-250	200	132	31	338028703330
PE-1000*1200	1000*1200	≤850	195-265	315-500	200	110	55	348038763330
PE-1200*1500	1200*1500	≤1100	350-360	250-400	180	160	51	420033003500
PEX-150*750	150*750	≤120	18-48	8-25	320	15	3.8	120015301060
PEX-250*750	250*750	≤210	25-60	13-35	330	30	5.5	138017501540
PEX-250*1000	250*1000	≤210	25-60	16-52	330	37	7	156019501390
PEX-250*1200	250*1200	≤210	25-60	20-61	330	45	8.5	214016601500
PEX-300*1300	300*1300	≤250	20-90	16-105	300	75	11	272019501600

Conclusion

The prices of jaw rock crushers can be very different based on the size, capacity, brand, features and quality of construction which may be used. Spending on a jaw crusher of superior quality from a well-known manufacturer could be a profitable long-term investment and provide the needed reliability. Working with skilled experts or factories like JXSC is suggested to find out which jaw crusher suits your application and budget the best. With the careful selection of equipment, operation, and maintenance, an efficient jaw crusher can be a valuable asset in different industries by ensuring the crushing of materials is done at low cost and effectively.

Company

About Jaw Crushers

How Do Jaw Crushers Work?

Applications of Jaw Crushers

Types of Jaw Crushers and Price Ranges

Single Toggle Jaw Crushers

Double Toggle Jaw Crushers

PE/PEX Jaw Crushers

Factors Influencing Jaw Crusher Prices

Costs of Owning and Operating a Jaw Crusher

Industrial Grade Jaw Crusher Specifications for Your Needs

Conclusion

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