We were established as the most specialized mineral processing equipment company since 1985.
Applying steel balls as grinding media, our ball mills or ball grinding machines are widely applied in mining, construction, and aggregate applications. Since 1985, JXSC has been a leading ball mill manufacturer, providing premium services, from R&D and production to installation and free operation training.
For handling strenuous wet or dry grinding, our ball mills handle continuous millings through the use of chrome steel balls or ceramic balls as grinding media for varied materials. Our ball mills come with advanced motors, discharging devices, and a comprehensive grinding and lubrication system. Our experts can help customize your ball mills to perform optimally based on your requirements.
Cylinder
The cylinder of the ball mill is welded with steel plates of 12MM Q235steel plate. And flanges for fixing end caps are welded at both ends of the cylinder. 1-2 holes are set on the cylinder to facilitate the installation of cylinder lining plate, maintenance and ball pouring.
Reducer & Electric Motor
The motor determines the production efficiency of the machine. We will reasonably settle the appropriate motor according to the your motor power and processing capacity.
Lining Plate
The liner is made of 30-50mm alloy steel. The liner is responsible for protecting the inner wall of the cylinder. While the movement state of the grinding media in the cylinder is adjusted through different lining shapes to help the grinding media grind materials.
Grinding Ball
According to the minerals to be ground and the target particles we will choose the grinding ball correspondingly. Generally, we will use chrome steel, which has good wear resistance, high toughness, and the size ranging from 40mm, 60mm, 80mm, to 100mm.
High chromium cast ball
High chromium cast ball is an alloy white cast iron ball with high chromium content (more than 10% Cr), which is wear-resistant, heat-resistant and corrosion-resistant, and has considerable toughness. The martensitic matrix high-chromium cast iron ball surface hardness HRC can reach 58-66. The wear resistance of high chromium cast iron balls is 8 to 12 times that of ordinary carbon steel balls
Liner plate
The cylinder is lined with high-manganese steel lining and multi-element alloy wear-resistant lining, which has good impact resistance and wear resistance.
● Wide applicability and high capacity
● Maintains a specific capacity for a long time to achieve the durability of the specified grinding fineness (add balls regularly to compensate for its wear)
●Reliability and safety, easy maintenance.
●The machine runs smoothly and works reliably. The internal structure can be adjusted according to customer requirements.
●Suitable for batch grinding, continuous grinding, open circuit grinding and closed circuit grinding, suitable for all kinds of hardness materials.
Our ball mills work by putting chrome steel balls or ceramic balls into a rotating hollow cylindrical shell that rotates around its axis as friction grinds materials in an extremely fine form. As attrition size reduction is involved, the nanostructure size of the slurry of material is affected by the number and size of the balls.
| Model | Shell rotation speed (r/min) | Max bllload (t) | Feeding size(mm) | Capacity(t/h) | Motor | Overall dimensions LxWxH (mm) | Weight (kg) | |||
| Model | Power(kw) | |||||||||
| φ900x1200 | 41.6 | 1.1 | ≤25 | 0.3~0.9 | Y180L-8 | 11 | 3843x 1850x1400 | 4210 | ||
| φ900x2100 | 41.6 | 1.8 | ≤25 | 0.6~1.5 | Y180L-6 | 15 | 4743x1850*1400 | 6660 | ||
| φ900x3300 | 41.6 | 2.8 | ≤25 | 0.9~2.3 | Y225M-6 | 30 | 5943x 1850*1400 | 7770 | ||
| φ1200x2400 | 35.1 | 4 | ≤25 | 1.6~4.1 | Y280S-8 | 37 | 5540x2300*1850 | 10020 | ||
| φ1200x2800 | 35.1 | 4.6 | ≤25 | 1.9~4.8 | Y280M-8 | 45 | 5940*2300*1850 | 10935 | ||
| φ1200x3200 | 35.1 | 5.3 | ≤25 | 2.2~5.5 | Y280M-8 | 45 | 6340*2300*1850 | 11230 | ||
| φ1200x4400 | 35.1 | 7.3 | ≤25 | 3.0-7.5 | Y135S-8 | 55 | 7540x2300*1850 | 13210 | ||
| φ1300x2400 | 30.2 | 4.5 | ≤25 | 1.5~3.5 | Y280S-8 | 37 | 5035*2370x1880 | 10210 | ||
| φ1300x2800 | 30.2 | 5.2 | ≤25 | 2.0-4.5 | Y280M-8 | 45 | 5435*2370*1880 | 11290 | ||
| φ1300x3400 | 30.2 | 6.5 | ≤25 | 2.2~5.0 | Y280M-8 | 75 | 6035*2370*1880 | 13117 | ||
| φ1500x2400 | 30.7 | 7 | ≤25 | 2.8~6.5 | YR280S-8 | 55 | 6830*2930x2060 | 15430 | ||
| φ1500x3000 | 30.7 | 9 | ≤25 | 3.5~8.0 | JR125-8 | 80 | 7430*2930x2060 | 16843 | ||
| φ1500x3300 | 30.7 | 10 | ≤25 | 4.0~9.0 | JR125-8 | 95 | 7730*2930*2060 | 17849 | ||
| φ1500x3600 | 30.7 | 11 | ≤25 | 4.5~10.0 | JR126-8 | 95 | 8030*2930x2060 | 18649 | ||
| φ1500x4000 | 30.7 | 11.11 | ≤25 | 4.8-10.5 | JR126-8 | 110 | 9030*2930x2060 | 19103 | ||
| φ1500x4200 | 30.7 | 12.5 | ≤25 | 5.0-11.0 | JR126-8 | 110 | 8630x2930*2060 | 19330 | ||
| φ1500x4500 | 30.7 | 13.5 | ≤25 | 5.5~13.5 | JR127-8 | 130 | 8930x2930*2060 | 20000 | ||
| φ1500x5700 | 30.7 | 17 | ≤25 | 7.0~15.5 | JR128-8 | 155 | 10130x2930*2060 | 23597 | ||
| φ1500x6300 | 30.7 | 19 | ≤25 | 8.0~17.0 | JR127-8 | 155 | 10730x2930x2060 | 24390 | ||
| φ1830x3000 | 25.04 | 13 | ≤25 | 3.0~17.0 | JR128-8 | 130 | 8456*3654*2250 | 29490 | ||
| φ1830x3400 | 25.04 | 14 | ≤25 | 3.3~20.0 | JR128-8 | 155 | 8856*3654*2250 | 30390 | ||
| φ1830x3600 | 25.04 | 15 | ≤25 | 4.0~21.5 | JR128-8 | 155 | 9056*3654*2250 | 31600 | ||
| φ1830x4000 | 25.04 | 17 | ≤25 | 4.5~24 | JR128-8 | 155 | 9456*3654x2250 | 32700 | ||
| φ1830x4200 | 25.04 | 18 | ≤25 | 5.5~25.0 | JR136-8 | 180 | 9656*3654*2250 | 33490 | ||
| φ1830x4500 | 25.04 | 19 | ≤25 | 5.2~26.0 | JR136-8 | 180 | 9856*3654x2250 | 34210 | ||
| φ1830x5200 | 25.04 | 21 | ≤25 | 6.5~32.5 | JR138-8 | 210 | 10040*3654x2250 | 37715 | ||
| φ1830x5600 | 25.04 | 21.9 | ≤25 | 7~35 | JR138-8 | 245 | 10956*3754x2250 | 39290 | ||
| φ1830x6400 | 25.04 | 27 | ≤25 | 8.0~40.0 | JR137-8 | 210 | 10220*3754x2250 | 42440 | ||
| φ1830x7000 | 25.04 | 27.3 | ≤25 | 8.5~45.0 | JR138-8 | 320 | 10820*3754x2250 | 45590 | ||
| φ2100x2200 | 23.8 | 15 | ≤25 | 3.0-22.0 | JR127-8 | 155 | 7775*4060x3400 | 38793 | ||
| φ2100x3000 | 23.8 | 20 | ≤25 | 4.0~30.0 | JR136-8 | 180 | 8475x4060x3400 | 41965 | ||
| φ2100x3500 | 23.8 | 20.7 | ≤25 | 4.5~35.0 | JR136-8 | 180 | 8820*4060*3400 | 44120 | ||
| φ2100x3600 | 23.8 | 21 | ≤25 | 5.0~37.0 | JR137-8 | 210 | 9225*4060*3400 | 44551 | ||
| φ2100x4000 | 23.8 | 22 | ≤25 | 5.2~39.0 | JR138-8 | 245 | 9475*4060x3400 | 46697 | ||
| φ2100x4500 | 23.8 | 23.8 | ≤25 | 5.2~-40.0 | JR138-8 | 245 | 9975*4060*3400 | 47000 | ||
| φ2100x5500 | 23.8 | 25 | ≤25 | 5.5~40.5 | JR138-8 | 320 | 11135*4060*3400 | 50000 | ||
| φ2100x6000 | 23.8 | 28.5 | ≤25 | 5.8-40.5 | JR138-8 | 380 | 11965*4060*3400 | 52000 | ||
| φ2400x3000 | 23 | 20 | ≤25 | 6-75 | JR1413-8 | 280 | 9170x5005*3970 | 59850 | ||
| φ2400x3600 | 23 | 26.6 | ≤25 | 6.5-82 | JR1413-8 | 280 | 9770x5005*3970 | 63684 | ||
| φ2400x4000 | 23 | 30 | ≤25 | 7.0~92 | JR138-8 | 320 | 9966x5005*3970 | 67984 | ||
| φ2400x4500 | 23 | 32.5 | ≤25 | 8~100 | JR158-8 | 320 | 10575*5005*3970 | 72284 | ||
| φ2400x6000 | 23 | 40 | ≤25 | 10~120 | JR138-8 | 320 | 11175*5005*3970 | 73365 | ||
| φ2700x2100 | 21.7 | 24 | ≤25 | 7~78 | JR1410-8 | 280 | 9962*5610*4500 | 63000 | ||
| φ2700x2700 | 21.7 | 29 | ≤25 | 8~100 | JR148-6 | 310 | 10562*5610*4500 | 68530 | ||
| φ2700x3600 | 21.7 | 34 | ≤25 | 15~115 | JR158-8 | 380 | 11162x5610x4500 | 88400 | ||
| φ2700x4000 | 21.7 | 40 | ≤25 | 17.5~135 | JR1512-8 | 400 | 11175*5610*4500 | 90420 | ||
| φ2700x4500 | 21.7 | 42 | ≤25 | 19~150 | JR1510-8 | 475 | 11829x5610x4500 | 100000 | ||
| φ3200x3000 | 18.7 | 44 | ≤25 | 19~150 | TDMK500-36 | 500 | 11000*7200*5700 | 124000 | ||
According to those aspects: feeding size,output size needed, material hardness , wet grinding or dry grinding
12 Months for machine main parts, not include spare parts
According to material hardness , input size, output size needed, for Configure different size steel balls
20-40 days depends on model, normally 30 days
Feeding size request below 20-25mm , output size can be 200 mesh to 1 mm depends on customer requirement
Regularly add lubricating oil or grease to gears and other parts with bearings,check bolt and nuts, replace the spare parts ,such as small gear,ect.
Thickness depends on the model of ball mill, thickness ranges from 10mm to 30mm,the bigger drum , the drum is more thick.
Mostly Material is High manganese steel material, also can make ceramic material lining plates for grinding specific material.
Thickness is various according to different model, range from 30-80mm
Can through those ways: A. control the steel balls size, B. ball mill drum length, the longer length, the output size will be more fine. C. use spiral classifier or cyclone after ball mill for particle size classification, will have much more fine output size.
Usually water consumption and dry solid material ratio is 2:1 or 3:1
Yes, Drum size can be customized according to customer’s request
Usually the starting power need higher than rated power, for ball mill , starting power need about 2-3 times as rated power
Small gear, lining plates, Coupling Nylon Rod,Feeding core device,Discharging core device,steel balls,ect
We provide the best mine processing solution in the industry. We design our products with performance and efficiency, trusted over the years and recognized by many countries. Let’s get you started.
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