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10TPH Copper Processing Plant In Zambia

JXSC adopts the gravity separation process for the entire production line of the copper ore concentrator in Zimbabwe. The whole process starts from the actual situation of the customer’s dressing plant, and continuously optimizes the production line process. Based on the important principle of closely combining the real situation of the mine and rationally optimizing the structural layout, we provide comprehensive whole-plant services. Strictly control the cost and construction period, and provide customers with high-quality copper ore processing plants.

Location

Zambia, Africa

Material

Rock copper

Capacity

10 TPH

Feed Size

30mm

There is no redundant equipment, and the investment is less than expected. Thank you very much for JXSC's high-quality professional full mineral processing plant service.
client
Harith
Senior Manager

The customer’s capital investment is limited, and the operating cost is greatly reduced under the condition of ensuring the guarantee of high-grade copper ore.

Based on previous project experience in copper ore beneficiation, an effective gravity separation process solution was proposed to the customer. Adopting high-quality equipment improves the process flow’s adaptability to the ore’s properties, and significantly increases the recovery rate of copper.

Mine design, equipment manufacturing, installation and commissioning, and worker training to meet production standards. JXSC provided a series of overall project services for the dressing plant. After the gravity separation process, the final copper concentrate taste fully meets the production requirements.

Solutions & Process

01

Crushing

First we send the raw ore (30mm) into the jaw crusher for crushing. The belt conveyor conveys the crushed stones (10mm) to the transfer silo.

02

Grinding

The stones below 10mm are sent to the transfer hopper by the belt conveyor, and sent to the ball mill by the electromagnetic vibrating feeder. The ore after the ball mill is pumped to the cyclone group for particle size classification.

03

Separation

The ore slurry with an overflow of 0-0.074mm is pumped to the first section of the spiral chute with a slurry pump. If the underflow exceeds 0.074mm, it is not fine enough; return to the ball mill and grind again. The mid-mine slurry pump in the first section of the spiral chute is pumped to the second section of the spiral chute for separation again.

04

Concentration

The concentrate from the two-stage spiral chute is sent to the shaking table to separate the copper concentrate, so as to improve the recovery rate as much as possible. Copper concentrate will eventually be obtained from the shaker. The tailings from the spiral chute and shaker are sent to the tailings ditch. Finally, the copper concentrate is sent to a magnetic separator to remove iron.

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