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The JXSC single cylinder hydraulic cone crusher is a highly efficient crushing equipment that integrates hydraulic technology, automatic control, and lamination crushing principles. It is widely used in medium and fine crushing operations in industries such as mining, cement and building materials, metallurgy, construction, and sand and gravel production. It is particularly suitable for processing medium and high-hardness ores, such as granite, basalt, and iron ore, in the secondary or tertiary crushing stages of sand, gravel, and metal mining. This hydraulically adjustable cone crusher features a high crushing ratio and low energy consumption, enabling automated production of cubical-shaped particles, meeting the requirements of high-standard aggregate production.
Сайт single-cylinder hydraulic cone crusher is a highly efficient mining crushing equipment that utilizes hydraulic technology for crushing chamber adjustment and overload protection. Its core feature is the integration of support, adjustment, and locking functions through a single hydraulic cylinder, simplifying the mechanical structure while enhancing stability. This single-cylinder cone crusher achieves layered crushing of materials through an optimized crushing chamber design and dynamic cone movement trajectory. It not only improves crushing efficiency and output, but also significantly improves the finished product particle shape, making the product cubic with low needle and flaky content, which meets the production requirements of high-quality sand and gravel aggregate.
This single cylinder hydraulic cone crusher is particularly suitable for crushing medium to high-hardness ores, such as granite, basalt, andesite, hard rock gold, manganese ore, chromite, copper ore, lithium ore, and iron ore, for medium and fine crushing operations. Compared with traditional spring cone crushers, the introduction of a hydraulic system allows for real-time adjustment of the discharge opening, overload protection, and cavity clearing functions, reducing downtime. Combining high-strength crushing with intelligent control, it has become a core piece of crushing equipment in modern aggregate, mining, and construction waste processing fields.
Main Shaft:
Uses an alloy forged steel main shaft and large bevel gears to support the movable cone in its eccentric rotational movement.
Hydraulic System:
Single-cylinder design integrates precise discharge port adjustment and protection functions.
Movable Cone And Stationary Cone:
The high-manganese steel liner plates are reversible, offering strong impact resistance and extended service life.
Transmission System:
V-belt + gearbox power transmission. The motor power is transmitted to the eccentric sleeve through spiral bevel gears, resulting in smooth operation and low noise.
Oil Lubrication System:
Includes an oil pump, filter, and cooler, ensuring that the bearings and gears operate below 60℃.
1. Excellent particle shape: Utilizing lamination crushing technology, the crushing frequency and eccentricity combination are optimized. The finished product is cubic in shape, with acicular and flaky particles accounting for less than 10%. There is no over-crushing, meeting the requirements for high-quality sand and gravel aggregates and mineral processing raw materials.
2. Hydraulic intelligent control: The single-cylinder hydraulic system provides stepless adjustment of the discharge opening, allowing for online adjustment of particle size. The iron overload protection function automatically resets, ensuring safe and efficient operation and reducing manual intervention costs.
3. Wide range of applications: Offers various crushing chamber types (medium crushing, fine crushing, and ultra-fine crushing) and eccentric distance options, allowing for flexible configuration based on material hardness and finished product requirements. It can also be designed as a stationary or mobile unit to meet diverse production scenarios.
4. High degree of automation: Equipped with a PLC intelligent control system, it monitors equipment load, oil temperature, and other parameters in real time, automatically adjusts operating status, and supports remote operation and fault alarms.
5. Robust and durable: Featuring a large-diameter main shaft and heavy-duty frame, imported bearings and gears ensure reliable transmission. Positive-pressure dustproof systems prevent dust intrusion and extend the life of hydraulic systems.
6. Energy-saving and environmentally friendly design: The integrated hydraulic and lubrication system reduces oil consumption, resulting in lower energy consumption per unit compared to similar equipment. It is also equipped with an imported dust removal and noise reduction device, meeting the requirements of green manufacturing.
The electric motor drives the main shaft to rotate via a pulley system, causing the movable cone to perform a gyratory motion under the action of the eccentric sleeve. The material is crushed in the crushing chamber by a combination of compression, impact, and bending forces, and is finally discharged from the lower discharge opening. A hydraulic system is used to control the size of the discharge opening by adjusting the cylinder pressure. When foreign objects enter the crusher, the hydraulic oil is instantly released to protect the main machine. During chamber cleaning, the hydraulic cylinder quickly raises and lowers the movable cone, avoiding the risks of manual cleaning.
| Модель | Палата | Загрузочное отверстие (мм) | Максимальный размер подачи (мм) | Минимальный расход (мм) | Максимальная разгрузка (мм) | Мощность двигателя | Вес машины | Вместимость | ||||
| Инсульт | Инсульт | Инсульт | Инсульт | Инсульт | Инсульт | KW | KG | T/H | ||||
| DNGP100 | A | 150 | 120 | 12 | 15 | 30 | 39 | 37 | 40 | 90 | 5800 | 35-135 |
| B | 130 | 105 | 10 | 11 | 26 | 33 | 31 | 38 | ||||
| C | 100 | 85 | 7 | 9 | 16 | 33 | 30 | 30 | ||||
| DNGP200 | A | 220 | 180 | 18 | 22 | 30 | 35 | 30 | 30 | 160-220 | 12300 | 85-350 |
| B | 150 | 120 | 15 | 19 | 26 | 35 | 30 | 30 | ||||
| C | 80 | 60 | 9 | 12 | 35 | 30 | ||||||
| DNGP300 | A | 230 | 190 | 20 | 25 | 45 | 40 | 250-280 | 16500 | 115-400 | ||
| B | 150 | 125 | 17 | 20 | 45 | 40 | ||||||
| C | 80 | 60 | 10 | 13 | 40 | 35 | ||||||
| DNGP500 | A | 230 | 180 | 22 | 26 | 50 | 45 | 315 | 25800 | 245-500 | ||
| B | 150 | 125 | 19 | 22 | 48 | 43 | ||||||
| C | 100 | 80 | 12 | 14 | 40 | 35 | ||||||
| DNGP600 | A | 280 | 220 | 22 | 26 | 45 | 35 | 355 | 26700 | 280-715 | ||
| B | 150 | 125 | 19 | 22 | 45 | 35 | ||||||
They are suitable for crushing medium high-hardness materials such as granite, diabase, iron ore, limestone, gold, copper, chromium, manganese, and diamonds. They can be used in various applications including metal ore crushing, aggregate production, and construction waste recycling. They are primarily used for medium and fine crushing operations in mining, construction, and aggregate production industries.
The JXSC single cylinder hydraulic cone crusher is equipped with a specially designed anti-clogging crushing chamber and an enlarged discharge opening, combined with a hydraulic cavity cleaning function, to prevent material sticking. However, it is recommended to pre-process and screen the raw materials to reduce the moisture content to below 8%.
35-715TPH (tons per hour). Processing capacity varies depending on the model; the specific model should be selected based on production scale, material hardness, and feed particle size.
2. Multi-cylinder hydraulic cone crusher: Utilizes multiple hydraulic cylinders for greater crushing force, suitable for crushing ultra-hard materials. It offers higher output but has a higher price and more complex maintenance.
Note: The specific choice should be made based on a careful consideration of material hardness, finished product requirements, cost budget, and other factors.
Yes, the hydraulic system has a built-in tramp iron protection mechanism. When uncrushable material enters the crushing chamber, the hydraulic cylinder drives the movable cone to automatically lower and discharge the foreign object, and then quickly returns to its initial position, effectively preventing equipment damage and ensuring continuous production.
Typically ≤220mm. Please refer to the parameter table and your ore specifications for details. Using a primary jaw crusher beforehand is recommended.
Сайт discharge opening (range 7-45mm) can be adjusted by changing the position of the movable cone via the hydraulic system, or by replacing the liner plates with different cavity types.
The following factors need to be considered comprehensively: material characteristics, including material hardness (Mohs hardness), production capacity, site conditions, feed size, and required finished product size. In addition, the process flow should also be considered, such as whether mobile crushing is required and whether it needs to be integrated with other equipment. You can provide detailed parameters to JXSC experts, and we will provide a customized selection plan.
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