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Ball Mills

JXSC - Leading China Ball Mill Manufacturer

With 37 years of industry experience, JXSC has built a reputation as a leading ball mill manufacturer among ball mill manufacturers. Since 1985, With over 200 successful mining projects in more than 40 countries, JXSC has been providing premium services , from R&D and production to installation and free operation training.

Applying steel balls as grinding media, our ball mills or ball grinding machines are widely applied in mining, construction, and aggregate applications. Our ball mill for sale are engineered for high-efficiency grinding with low energy consumption, ensuring materials reach ideal fineness and uniformity.

Brief Intro

Our ball mills, designed for continuous wet or dry grinding with chrome or ceramic balls, are equipped with advanced motors, discharging devices, and a full grinding and lubrication system. They handle medium-hard materials like granite, basalt, limestone, copper, and iron ore. Our experts offer customization for optimal performance.

Ball Mill Working Principle

Our ball mills use rotating hollow shells with chrome steel or ceramic balls, which lift and drop to create friction and impact, grinding materials to a fine consistency. This process not only refines particle size but also affects the slurry’s nanostructure. The ball size, quantity, and rotation speed are key to grinding efficiency and results.

Specification

ModelShell rotation speed (r/min)Max bllload (t)Feeding size(mm)Capacity(t/h)MotorOverall dimensions LxWxH (mm)Weight (kg)
ModelPower(kw)
 φ900x1200 41.61.1≤250.3~0.9Y180L-8113843x 1850x14004210
 φ900x2100 41.61.8≤250.6~1.5Y180L-6154743x1850*14006660
 φ900x3300 41.62.8≤250.9~2.3Y225M-6305943x 1850*14007770
 φ1200x2400 35.14≤251.6~4.1Y280S-8375540x2300*185010020
 φ1200x2800 35.14.6≤251.9~4.8Y280M-8455940*2300*185010935
 φ1200x3200 35.15.3≤252.2~5.5Y280M-8456340*2300*185011230
 φ1200x4400 35.17.3≤253.0-7.5Y135S-8557540x2300*185013210
 φ1300x2400 30.24.5≤251.5~3.5Y280S-8375035*2370x188010210
 φ1300x2800 30.25.2≤252.0-4.5Y280M-8455435*2370*188011290
 φ1300x3400 30.26.5≤252.2~5.0Y280M-8756035*2370*188013117
 φ1500x2400 30.77≤252.8~6.5YR280S-8556830*2930x206015430
 φ1500x3000 30.79≤253.5~8.0JR125-8807430*2930x206016843
 φ1500x3300 30.710≤254.0~9.0JR125-8957730*2930*206017849
 φ1500x3600 30.711≤254.5~10.0JR126-8958030*2930x206018649
 φ1500x4000 30.711.11≤254.8-10.5JR126-81109030*2930x206019103
 φ1500x4200 30.712.5≤255.0-11.0JR126-81108630x2930*206019330
 φ1500x4500 30.713.5≤255.5~13.5JR127-81308930x2930*206020000
 φ1500x5700 30.717≤257.0~15.5JR128-815510130x2930*206023597
 φ1500x6300 30.719≤258.0~17.0JR127-815510730x2930x206024390
 φ1830x3000 25.0413≤253.0~17.0JR128-81308456*3654*225029490
 φ1830x3400 25.0414≤253.3~20.0JR128-81558856*3654*225030390
 φ1830x3600 25.0415≤254.0~21.5JR128-81559056*3654*225031600
 φ1830x4000 25.0417≤254.5~24JR128-81559456*3654x225032700
 φ1830x4200 25.0418≤255.5~25.0 JR136-81809656*3654*225033490
 φ1830x4500 25.0419≤255.2~26.0JR136-81809856*3654x225034210
 φ1830x5200 25.0421≤256.5~32.5JR138-821010040*3654x225037715
 φ1830x5600 25.0421.9≤257~35JR138-824510956*3754x225039290
 φ1830x6400 25.0427≤258.0~40.0JR137-821010220*3754x225042440
 φ1830x7000 25.0427.3≤258.5~45.0 JR138-832010820*3754x225045590
 φ2100x2200 23.815≤253.0-22.0JR127-81557775*4060x340038793
 φ2100x3000 23.820≤254.0~30.0JR136-81808475x4060x340041965
 φ2100x3500 23.820.7≤254.5~35.0JR136-81808820*4060*340044120
 φ2100x3600 23.821≤255.0~37.0JR137-82109225*4060*340044551
 φ2100x4000 23.822≤255.2~39.0JR138-82459475*4060x340046697
 φ2100x4500 23.823.8≤255.2~-40.0JR138-82459975*4060*340047000
 φ2100x5500 23.825≤255.5~40.5JR138-832011135*4060*340050000
 φ2100x6000 23.828.5≤255.8-40.5JR138-838011965*4060*340052000
 φ2400x3000 2320≤256-75JR1413-82809170x5005*397059850
 φ2400x3600 2326.6≤256.5-82JR1413-82809770x5005*397063684
 φ2400x4000 2330≤257.0~92JR138-83209966x5005*397067984
 φ2400x4500 2332.5≤258~100JR158-832010575*5005*397072284
 φ2400x6000 2340≤2510~120JR138-832011175*5005*397073365
 φ2700x2100 21.724≤257~78JR1410-82809962*5610*450063000
 φ2700x2700 21.729≤258~100JR148-631010562*5610*450068530
 φ2700x3600 21.734≤2515~115JR158-838011162x5610x450088400
 φ2700x4000 21.740≤2517.5~135JR1512-840011175*5610*450090420
 φ2700x4500 21.742≤2519~150JR1510-847511829x5610x4500100000
 φ3200x3000 18.744≤2519~150TDMK500-3650011000*7200*5700124000

Why Choose Our Ball Mills

Ball Mills

Cylinder

 

The cylinder of the ball mill is welded with steel plates of 12MM Q235steel plate. And flanges for fixing end caps are welded at both ends of the cylinder. 1-2 holes are set on the cylinder to facilitate the installation of cylinder lining plate, maintenance and ball pouring.

 

Reducer & Electric Motor

 

The motor determines the production efficiency of the machine. We will reasonably settle the appropriate motor according to the your motor power and processing capacity.

 

Lining Plate

 

The liner is made of 30-50mm alloy steel. The liner is responsible for protecting the inner wall of the cylinder. While the movement state of the grinding media in the cylinder is adjusted through different lining shapes to help the grinding media grind materials.

 

 

Grinding Ball

 

According to the minerals to be ground and the target particles we will choose the grinding ball correspondingly. Generally, we will use chrome steel, which has good wear resistance, high toughness, and the size ranging from 40mm, 60mm, 80mm, to 100mm.

 

ball milling (15)

Durable grinding media

High-chromium cast balls are wear-resistant, heat-resistant, corrosion-resistant, and tough, with a hardness of 58-66 HRC. They offer 8-12 times the wear resistance of carbon steel balls, reducing maintenance and improving fineness.

Ball Mills Manufacture

Superior Liner Plate

 

Lined with high-manganese steel and alloy liners, the cylinder offers strong impact and wear resistance, with noise <115 dB and reduced downtime due to self-healing properties taht minimize replacement frequency.

ball milling (12)

Various Grinding Modes

Suitable for batch, continuous, open, and closed circuit grinding, it handles over 20 hard materials. With strong grinding power, it achieves uniform fineness in 1-2 hours while consuming only 20-30 kWh per ton.

切割

Top-Tier Parts

 

The ball mill utilizes premium components, including Siemens motors, SEW gear reducers, SKF bearings, and ABB electrical parts, ensuring high efficiency and energy savings. With over 20,000 hours of bearing life, it offers reliable and long-lasting performance.

ball milling (16)

Reliability and Safety

The machine runs smoothly and works reliably.The equipment and control systems not only meet the highest safety standards, but are also equipped with protective devices to protect your team

机加工

Advanced Grinding Technology

Our ball mill uses advanced grinding technology, optimizing media fill ratio and rotation speed for greater efficiency and finer output. This technology maximizes performance while reducing media wear to 0.1-0.3 kg per ton of ore.

P05 5 S03 设备机械安装大场景 1

High Capacity Performance

Operating at 60-80% of critical speed with wide applicability.Maintains a specific capacity for a long time to achieve the durability of the specified grinding fineness (add balls regularly to compensate for its wear).

ball mill (3)

Diversified customization

The internal structure is fully customizable to meet diverse industry needs, ensuring versatile performance across applications. With easily maintainable and replaceable parts, it offers hassle-free operation.

JXSC: Your No.1 China Ball Mill Machine Supplier

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m² Modern Factory

Advanced production equipment

 

JXSC has advanced equipment like Weihua cranes, lathes, and laser cutters to efficiently meet various production needs.

On-site installation

 

JXSC provides professional installation and commissioning, ensuring fast setup and precise installation.

Robust Supply Chain

 

JXSC operates a 16,324.2 sqm Dongneng factory and a 10,000 sqm Shicheng factory, producing high-precision ball mills.

JXSC Offers Versatile Customization Options

JXSC offers customizable ball mills, including steel balls, drums, liners to ensure your equipment 100% perfectly suits your operational needs

Tailored Ore Analysis for Optimal Results

With designs rooted in Jiangxi University of Technology expertise, JXSC offers 3D process layouts, sensor installation options, and delivers drawings 80% faster than others, often within a 24-hour timeframe.

Professional Solutions

P05 2 S05 员工跟客户在讨论,可面对电脑看产线布局图,也可以看图册,设计稿,工程图纸 1

Professional CAD and 3D drawing team offer raw ore analysis, tailored solutions, 3D product video demos, quick drawings, free mineral processing tests, and two sets of spare parts before purchase to ensure optimal performance.

Quality Control in Action

P07 2 S02 东能展厅矿物陈列架 P07 4 s03 1

We conduct seven rigorous tests before delivery, including raw material inspection, manufacturing and assembly control, operation, performance, durability, safety, and environmental testing, ensuring each equipment is efficient and reliable.

Ongoing customer service

P05 3 S02 员工跟客户在讨论,可面对电脑看项目进度表或者工厂进度图 突出项目管理(大图,摄 1

We provides 12 months full machine warranty (excluding wear parts) with 24-hour international response. We offer video diagnostics with 90% of issues solved through parts replacement, supported by overseas offices.

Applications of Ball Mills

Ore Dressing Industry

 

Ball mills are used to grind ores, particularly metals like iron, copper, and gold. High grinding efficiency is needed to ensure complete ore reduction, boosting recovery rates. Using wear-resistant materials and having large processing capacity helps to support extensive operations and prolong the equipment’s lifespan.

Building Materials Industry

 

Ball mills grind materials like cement, limestone, gypsum, and slag, ensuring reliable output and consistent quality. Achieving high output efficiency is essential for maintaining uninterrupted production, while energy-saving designs help lower operational costs. Advanced technology and durable components ensure uniform particle size, which enhances the final product’s consistency.

Metallurgical Industry

 

In the metallurgical industry, ball mills are used to grind challenging materials such as steel and iron slag. Their robust design and high abrasion resistance are crucial for handling tough raw materials. The ability to maintain high production efficiency ensures that large-scale metallurgical processes run smoothly and reliably.

Chemical Industry

 

Ball mills in the chemical industry process a variety of materials such as fertilizers, pigments, and ceramic glazes. Grinding accuracy is critical to ensure product quality. Ball mills made of corrosion-resistant materials can withstand chemical exposure while integrating safety features to meet the stringent requirements of chemical manufacturing.

Laboratory ball mill

Laboratory Ball Mill

Laboratory ball mills provide fine grinding, homogenization and mixing for small batch production in the mining, ceramics, chemicals and metallurgy sectors.

Continuous ball mill

Continuous Ball Mill

Continuous ball mills provide uninterrupted grinding and mixing, suitable for large-scale production in industries such as cement, mining and chemicals.

Energy saving ball mill

Energy-saving Ball Mill

The energy-saving ball mill reduces power consumption while maintaining high efficiency, ideal for cost-effective grinding in mining and industrial applications.

Grate ball mill

Grate Ball Mill

The grate ball mill allows efficient discharge of materials, reducing over-grinding, making it ideal for coarse materials in mining and mineral processing.

Overflow ball mill

Overflow Ball Mill

Overflow ball mills ensure smooth discharge of the material, making them ideal for fine and secondary grinding processes in mining and mineral applications.

wet ball mill

Wet Ball Mill

Wet ball mills are highly efficient water grinding machines and are ideal for reducing the size of fine particles in industries such as mining and mineral processing.

Frequently Asked Questions

According to those aspects: feeding size,output size needed, material hardness , wet grinding or dry grinding

 12 Months for machine main parts, not include spare parts

According to material hardness , input size, output size needed, for Configure different size steel balls

20-40 days depends on model, normally 30 days

Feeding size request below 20-25mm , output size can be 200 mesh to 1 mm depends on customer requirement

Regularly add lubricating oil or grease to gears and other parts with bearings,check bolt and nuts, replace the spare parts ,such as small gear,ect.

Thickness depends on the model of ball mill, thickness ranges from 10mm to 30mm,the bigger drum , the drum is more thick.

Mostly Material is High manganese steel material, also can make ceramic material lining plates for grinding specific material.

Thickness is various according to different model, range from 30-80mm

Can through those ways: A. control the steel balls size, B. ball mill drum length, the longer length, the output size will be more fine. C. use spiral classifier or cyclone after ball mill for particle size classification, will have much more fine output size.

Usually water consumption and dry solid material ratio is 2:1 or 3:1

Yes, Drum size can be customized according to customer’s request

Usually the starting power need higher than rated power, for ball mill , starting power need about 2-3 times as rated power

Small gear, lining plates, Coupling Nylon Rod,Feeding core device,Discharging core device,steel balls,ect

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